Welding power source of a new generation

ESAB, a world leader in welding and cutting, enriches its range of multi-process power supply curve, based on the source of the welding current Warrior ™ 400i and 500i, combined with wire feeder Warrior Feed 304 and cooling system, a complete package for welding MIG / MAG. Another advantage of devices Warrior ™ is the ability to weld MMA, TIG DC - LiveTig and carbon arc gouging.
This combination of processes increases productivity and quality of joints, and in particular contribute to cost savings by reducing energy consumption and therefore it is a product that contributes to environmental protection.
Warrior ™ device is designed taking into account the opinion of professional welders, seeking for reliable operation, minimizing downtime and maximum performance in demanding welding conditions to be expected in a variety of industries, hence the need robust and reliable power source. Warrior is designed primarily for MAG welding using solid wires and powder with a diameter of 1.6mm, the device has very good characteristics MMA welding, where he was introduced automatic setting of appropriate characteristics on the basis of synergic lines, which allow you to select the types of electrodes (alkaline, rutile and cellulose), so this solution significantly cut the time setting welding parameters and the optimization of the parameters in accordance with the procedures set out in the welding documentation. In the process of welding steel structures often used is the process of cutting defects in grouting or preparing connectors welding process gouging arc using carbon electrodes, so very often at one station can be observed two devices for these related processes, device Warrior ™ by changing the characteristics of the links these processes hence greatly reduce the area on which the welding equipment, as well as save on capital costs and operating mainly in the field of energy.
Warrior ™ is a device that is designed to work in demanding environments, including shipbuilding, construction and heavy, railways, industry self-propelled machines, the energy industry, with all kinds of activities repair and maintenance workshop and out in the field with power generators with the parameters 3 x 400V 50 / 60Hz -15% / + 21%
Innovative functions and processes:
- SCT ™, a safe start (TIG arc) by measuring the contact wire welding material welded, then running is safe and free of spatter star, who steadily begins the process with 100% repeatability. The SCT ™ is the increased frequency transfer drip in the final phase of welding, which results in the elimination of a drop on the tip of the electrode wire after completion of the process, hence the re-voltage ignition without excessive splashing.
- TrueArcVoltage System ™, in combination with the handle ESAB PSF ™ ensures that welding is carried out with the right arc voltage, regardless of the voltage drop in the welding cables. This means that the arc voltage and the welding results will be identical in the case of short connection cable 2m plus welding torch, and in the case of use of the full working range eg. 35m. Furthermore setpoints hypothetical welding voltage during arcing are automatically adjusted to the setpoint, so the displayed value is the actual welding voltage value, which is measured between the tip current and the base material.
Warrior has a dust-proof tunnel air, to protect the most important electronic components from dirt, oil and debris which extends their service life, without the use of additional filters at the air inlet to the device. Durable outer casing with degree of protection IP 23 is resistant to adverse weather conditions, including rain falling at an angle of 60 °. Ergonomic handles are designed to improve the mechanical and the side panels are made of double-bent galvanized steel with a thickness of 2 mm Warrior protect the device in the event of a collision, fall or sudden impact.
The new 4-roll wire feeder with high torque works well even in combination with long handles welding MIG / MAG. Controls Feeder give the user precise control over the welding voltage with the stepless control wire feed speed up to 25m / min, 2/4 tact and reduced initial velocity.
Designed for ease of use, the control power source Warrior are conveniently located on the front panel. Knobs are protected and can be adjusted with gloves welding. Simple and understandable user interface makes it after a few seconds you can start working. The display device is also readable in sunlight when working outdoors and by dimming helmets.
An investment that pays off
With reliable inverter technology fourth-generation Warrior ™ is an energy-saving device with a very high power factor and efficiency, and functional, providing the welding current to 500A at 60% duty cycle. The device Warrior in comparison with conventional devices consume much less energy, thus taking into account the efficient operation of such devices in the welding of steel structures in the system of two-shift work at the welding parameters about 300A, and average costs for electricity, savings in energy consumption amount to about 3 000 00 zł per year. The warranty period is 2 years with a possible extension to 3 years, taking into account the lower operating costs and a 3-year warranty, the unit becomes an attractive investment product. ESAB leads the individual calculation of energy consumption compared to existing devices in a manufacturing company. There is also the possibility to verify the welding and / function directly in your company, in order to arrange a demonstration, please contact directly with company representatives or directly from ESAB ESAB Poland info@esab.pl
Innovation in environmental protection
For over ten years, ESAB has been actively involved in the development of environmentally safe. We are the leader in this field in the welding industry and we were the first supplier of welding equipment in the world, which has received confirmation of compliance with ISO 14001. Since the first of February 2008, ESAB product range is also compatible with standard EN 61000-3-12, the new EU standard harmonic current emissions, contained in the EMC Directive on arc welding equipment. This means that ESAB welding equipment is more efficient in terms of energy consumption by reducing power loss during power.

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